These custom made inserts can be fitted inside a container such as a custom corrugated box, but they are also used in hard cases for the protection of sensitive equipment where repeated removal/insertion is required. The foam is able to be molded into different sizes, shapes, lengths, and thickness to perfectly fit and preserve the product. These qualities make it great for cosmetics, tools, fruit, and other products that require a little more protection.
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Diecut foam can be made from one of two types of foam. The first is an Expanded Polystyrene or EPS foam. EPS is made from small beads that are hot-wired or custom molded to fit your product. Whether hot wired or molded is used depends on the quantity being made and if there is enough to offset the cost of the mold.
The second type of foam used for diecuts is Polyurethane Foam which is an "open cell" foam and is used for its resilience and durability. This is a more versatile foam; it can be made into anything from egg crate style pieces to foam used in tool-kits. Based on your needs we can analyze the situation and find the perfect foam for you!
Mister Wong
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